SPEC SHEET S-01 · REV A · UPDATED SEP 2026

S-01 · STRUCTURAL / FEA

Will it hold? A defensible answer, with the proof attached.

Finite element analysis of steel and aluminium structures, machine frames, welded and bolted assemblies — checked against the standard your approver uses, and delivered as a report an independent engineer can follow line by line.

[K]{u} = {F}UC = E_d / R_d ≤ 1.0PASS / FAIL
[✓] NDA before data exchange[✓] Fixed scope & price[✓] Independent internal check
FIG. 1 — Simply supported member · bending SCHEMATIC compressiontension
S-01 · AT A GLANCESPEC
TYPICAL SCOPE
Steel & aluminium structures, machine frames, welded and bolted assemblies, components
DELIVERABLE
Signed PDF report, utilisation tables, result files on request
LEAD TIME
Agreed in the written scope
STANDARDS
EN 1993 · EN 1999 · ASCE 7
CONFIDENTIALITY
NDA signed before any file is exchanged
QUALITY
Every report checked by a second engineer
Get a scoped quote →

01 / WHEN YOU NEED IT

Questions this analysis answers.

Structural analysis is worth paying for when a wrong answer is expensive: a rejected approval, a field failure, or an over-designed part you build a thousand times.

Every project starts from the decision you need to make — the analysis type follows from it.

Q1Will it carry the design loads with the required safety margin?→ Static analysis + code check
Q2Can we remove material without losing capacity?→ Parametric study / optimisation
Q3Why did it crack — and will the fix work?→ Root-cause FEA + fatigue
Q4How many cycles will this welded detail survive?→ Fatigue (S-N), EN 1993-1-9
Q5Will this slender member or thin panel buckle?→ Linear & nonlinear buckling
Q6Will the approver accept our own calculation?→ Third-party review

02 / DELIVERABLES

What you receive. In writing, before we start.

Each item is listed in the scope document you sign off. Nothing on this list is a surprise at the end.

PDF

Technical report

Scope, assumptions, model, results, code check and conclusions. Signed and revision-controlled.

XLSX · PDF

Utilisation tables

Unity checks per member, weld and bolt, per load combination — governing case highlighted.

IN REPORT

Annotated result figures

Stress, deformation and utilisation plots with the critical locations marked and explained.

ON REQUEST

Model & result files

Neutral-format geometry and mesh; result files in Tessera format.

APPENDIX

Verification appendix

Mesh study, hand-calculation cross-check, reaction balance and sensitivity to key assumptions.

IN REPORT

Design recommendations

Where the margin is, where it is not, and concrete changes that fix a failing check.

3 H ONLINE

Results review meeting

A walk-through with your engineers. Questions answered and recorded in the final revision.

Revision round

Re-run for design changes within the agreed scope, with a revision log in the report.

03 / METHODS

The right analysis for the question — not the most expensive one.

The mesh is refined only where the gradients are. Accuracy where it decides the answer, speed everywhere else.

FIG. 0 — Adaptive refinement at the hot spot
ANALYSISUSE IT WHENKEY OUTPUTTYPICAL REFERENCE
Linear staticStresses stay below yield and deflections are smallStress, deflection, reactions, utilisationEN 1993-1-1 · EN 1999-1-1
Nonlinear staticLarge deflection, yielding, contact at bolted or bearing interfacesLoad–displacement path, plastic strain, contact pressureEN 1993-1-5 Annex C
Linear bucklingSlender members, plates and shells in compressionCritical load factor α_cr, buckling modesEN 1993-1-1 §5.2
Nonlinear buckling (GMNIA)Imperfection-sensitive plates and shells where eigenvalue results are unconservativeUltimate load including imperfections and plasticityEN 1993-1-5 · EN 1993-1-6
Fatigue — stress-lifeWelded details under high-cycle loadingDamage sum, life in cycles, detail categoryEN 1993-1-9 · IIW
Fatigue — strain-lifeLow-cycle loading with local plasticityCrack-initiation life
Modal checkBefore sign-off, to rule out resonance with known excitationNatural frequencies, mode shapes→ see S-03 Vibration & NVH
FIG. 2 — Why the analysis type mattersSCHEMATIC
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linear bifurcation · α_cr imperfect + plastic (GMNIA) imperfect, elastic (GNIA) ultimate load displacement → load factor Same part, four answers. A linear model can overstate capacity of an imperfection-sensitive member; we pick the method the failure mode demands.
FIG. 3 — Fatigue strength curve (EN 1993-1-9 form)SCHEMATIC
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Δσ_C (detail category) m = 3 m = 5 cut-off Δσ_L 2·10⁶ 5·10⁶ 10⁸ log N → log Δσ Welded details are classified by detail category; damage from the load spectrum is summed (Palmgren–Miner) and reported per detail.

04 / PROCESS & TIMELINE

From problem statement to signed report.

Five steps, each with a clear hand-off. You always know what we need from you and what you get back.

  1. 012 day

    Scoping call

    FROM YOUProblem statement, drawings, deadline
    FROM USNDA, list of questions and missing data
  2. 022 days

    Scope & fixed quote

    FROM YOUAnswers, load data, target standard
    FROM USWritten scope, assumptions, acceptance criteria, price
  3. 037 days

    Model & solve

    FROM YOUCAD, material grades, weld/bolt specs
    FROM USInterim check-in: mesh and load-case plots
  4. 042 days

    Verify & check

    FROM YOUNothing — internal step
    FROM USVerification evidence, second-engineer review
  5. 052 days

    Report & review

    FROM YOUYour comments on the draft
    FROM USSigned report, files, review meeting

05 / INPUTS

What we need from you.

REQUIRED
  • [✓]Geometry — STEP / IGES / Parasolid, or dimensioned drawings
  • [✓]Materials and grades (certificates if available)
  • [✓]Load cases and where they come from (spec, standard, measurement)
  • [✓]How and where the structure is supported
  • [✓]Target standard and acceptance criteria
  • [✓]The decision the result feeds, and the deadline
HELPFUL IF AVAILABLE
  • [+]Previous calculations or test data
  • [+]Failure photos and inspection reports (root cause)
  • [+]Weld and bolt specifications
  • [+]Manufacturing tolerances
  • [+]Comments from your customer or approver
INCOMPLETE DATA?Most projects start that way.We list what's missing in the scoping call. Anything we have to assume is recorded in the report's assumption register — never hidden in the model.

06 / THE REPORT

See the report before you buy it.

A signed, revision-controlled document of 60 pages on average — written for the person who has to approve it. Every number can be traced back to a load case, an input and an assumption.

  1. T1
    Assumption registerEvery assumption numbered, justified, and linked to the results it affects.
  2. T2
    Load-case traceabilityEach utilisation value names its load combination and the clause it comes from.
  3. T3
    Verification evidenceMesh study, analytical cross-check and reaction balance included — not just claimed.
  4. T4
    Reproducible modelSolver, version, element types and settings are stated so the result can be re-run.
  5. T5
    Plain-language conclusionOne page a manager can read: pass or fail, margin, and what to change.

07 / APPLICATIONS

Typical structures and components.

Steel structuresPlatforms · mezzanines · supports
Machine frames & skidsSelf-weight · operation · transport
Lifting equipmentLifting lugs · spreader beams · attachments
Welded detailsBrackets · mounts · fatigue-critical joints
Energy equipmentGenset bases · enclosures · foundations
Vehicle structuresSubframes · chassis parts · durability
Marine outfittingFoundations · davits · deck equipment
Data-center structuresRacks · supports · seismic bracing

08 / STANDARDS

Checked to the clause your approver reads.

Load combinations, partial factors and acceptance criteria are taken from the governing standard and cited in the report.

STANDARDWHAT WE USE IT FOR
EN 1990Basis of design — load combinations and partial factors
EN 1993-1-1Steel — member resistance, stability, global analysis
EN 1993-1-5Plated structural elements; FE-based design (Annex C)
EN 1993-1-8Design of joints — welds and bolts
EN 1993-1-9Fatigue — detail categories and damage assessment
EN 1999-1-1Aluminium structures — general rules
ASCE 7Minimum design loads for buildings and other structures

09 / HOW TO ENGAGE

Three ways to work with us.

Prices are fixed per written scope. You pay for the answer to a defined question, not for open-ended hours.

E-01PROJECT

Fixed-scope project

BEST FOR
A defined part or structure with a clear question
INCLUDES
Scoping, analysis, report, one review meeting
TIMELINE
Agreed in the written scope
PRICE
Fixed quote after scoping
Start with a problem statement
E-02RETAINER

Engineering retainer

BEST FOR
Design teams with recurring analysis needs
INCLUDES
A fixed block of engineering hours, priority turnaround
TIMELINE
Monthly, minimum term agreed up front
PRICE
Quoted per scope
Discuss a retainer
E-03REVIEW

Third-party review

BEST FOR
Checking an FEA or hand calculation done by someone else
INCLUDES
Review of model, assumptions and code check; written findings
TIMELINE
Agreed in the written scope
PRICE
Fixed quote
Request a review

10 / FAQ

Asked before every project.

Something else? Ask it in the problem statement — the answer comes with the scope.

Which software do you use?

Tessera — the solver we build — runs the free calculators on this site today, each published with its reference cases. For project work the solver is chosen against the standard the result must satisfy, and named in the written scope. Every report states the solver, version and element types, so the result can be reproduced independently.

Can you work under our NDA?

Yes — we sign yours or provide ours before any file is exchanged.

Our data is incomplete. Can we still start?

Usually, yes. Missing inputs are listed in scoping, and every assumption we make is recorded in the report.

Do you sign or stamp designs?

Yes. All engineers responsible for the relevant engineering disciplines hold the appropriate professional qualifications and are duly authorized to sign and stamp engineering designs within their respective areas of competence.

How is the price set?

Per written scope: geometry complexity, number of load cases, and whether nonlinear or fatigue analysis is needed.

What if the design fails the check?

Following the analysis, any areas that do not meet the applicable acceptance criteria, together with the corresponding safety margins and required design improvements, will be clearly documented with their technical justification. Following implementation of the recommended design modifications, one re-analysis of the revised design for verification purposes is included within the scope of services and the quoted price.

RELATED CAPABILITIESAll services →

11 / PROBLEM STATEMENT

Send the load case. Get a written scope back.

Tell us what the structure is, what it must carry and which standard it must pass. We reply with questions or a fixed scope.

  • [✓] NDA before data exchange
  • [✓] Response within 2 business day(s)
  • [✓] Scope, assumptions & acceptance criteria in writing